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Compact 3D touch-trigger tool setter with hard-wired signal transmission used for broken tool detection and rapid measurement of tool length and diameter on a wide range of tools.

Product Description

Features
Proven kinematic design
Interference resistant hard-wired communication
Cost effective tool setting for all types of machining centres
1.00 μm 2σ repeatability
Specifications
Principal application Tool measuring and broken tool detection on all sizes of vertical and horizontal machining centres and all gantry machining centres.
Transmission type Hard-wired transmission
Compatible interfaces MI 8-4, HSI or HSI-C
Recommended styli Disc stylus (tungsten carbide, 75 Rockwell C) or
Square tip stylus (ceramic tip, 75 Rockwell C)
Weight with disc stylus 1055 g (37.21 oz)
Cable (to interface) Specification: Ø4.35 mm (0.17 in), 4-core screened cable, each core 7 x 0.2 mm
Length: 10 m (32.8 ft)
Electrical connection: Cable on the end of unit
Sense directions ±X, ±Y, +Z
Unidirectional repeatability 1.00 μm (40 μin) 2σ (note 1)
Stylus trigger force 1.30 N to 2.40 N, 133 gf to 245 gf (4.68 ozf to 8.63 ozf) depending on sense direction (notes 2 and 3)
Sealing IPX8 (EN/IEC 60529)
Mounting M12 (1/2 in) T bolt (not supplied)
Optional Spirol pins to allow accurate remounting
Operating temperature +5 °C to +55 °C (+41 °F to +131 °F)
Note 1: Performance specification is tested at a standard test velocity of 480 mm/min (18.9 in/min) with a 35 mm stylus. Significantly higher velocity is possible depending on application requirements.
Note 2: Trigger force, which is critical in some applications, is the force exerted on the component by the stylus when the probe triggers. The maximum force applied will occur after the trigger point (overtravel). The force value depends on related variables including measuring speed and machine deceleration.
Note 3: These are the factory settings; manual adjustment is not possible.
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Frequently Asked Questions (FAQ)
What are the primary applications of this tool setting system?
It is primarily designed for precision tool measuring and broken tool detection across all sizes of vertical, horizontal, and gantry machining centres.
What degree of repeatability does this probe achieve?
The unit delivers high-precision unidirectional repeatability of 1.00 μm (40 μin) 2σ when tested under standard velocity conditions.
Which interfaces are compatible with this equipment?
The system features hard-wired signal transmission and is compatible with MI 8-4, HSI, or HSI-C interface units.
What is the environmental sealing rating of this unit?
The product is built with an IPX8 sealing rating according to EN/IEC 60529 standards, providing superior protection against liquid ingress in harsh machining environments.
Can the stylus trigger force be manually adjusted on-site?
No, the trigger force settings are configured directly at the factory and cannot be manually adjusted in the field.

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